What types of pallet trucks are there?

The most important types include hand pallet trucks, electric pallet trucks, scissor lift trucks, weighing pallet trucks, high lift trucks and all-terrain pallet trucks – depending on the area of application and equipment.

How much does a pallet truck weigh?

Weight varies depending on the model. Standard hand pallet trucks weigh approximately 65 kg, while electric and high-lift trucks can weigh up to 300 kg or more, depending on the equipment.

How high can a pallet truck lift?

A conventional hand pallet truck can usually lift up to about 200 mm. Scissor lifts can lift up to 800 mm, and high-lift trucks can even lift up to 3,000 mm, depending on the model.

What is the load capacity of a pallet truck?

Depending on the model, the load capacity ranges between 1,000 and 2,500 kg. Depending on the model, all-terrain pallet trucks and high-lift trucks can also handle heavier loads.

What is the difference between a high lift truck and a pallet truck?

A pallet truck moves pallets at ground level, while a high-lift truck can also lift them to great heights – for example, for shelving or order picking.

Where are pallet trucks used?

Pallet trucks are suitable for warehouses, logistics, construction sites, loading ramps or transporters – depending on the tires and design, even on uneven surfaces or for outdoor use.

Which pallet truck for uneven floors?

For unpaved surfaces such as gravel or grass, you need an off-road pallet truck with coarse-tread tires and a reinforced frame.

Are there pallet trucks with scales?

Yes, so-called pallet trucks combine transport and weight control – ideal for warehouses, shipping or goods receipt with high turnover.

What is the advantage of scissor lift trucks?

Scissor lift trucks can be lifted to approximately 800 mm and used as a mobile workstation – for ergonomic work directly on the pallet.

How much does a pallet truck cost?

Depending on the model and features, simple hand pallet trucks start at around €250. Electric or specialized models cost significantly more—sometimes several thousand euros. Of course, you can also rent pallet trucks flexibly.

How wide is a pallet truck?

The standard fork outer width is approximately 520–685 mm. However, special widths are also available, for example, for narrow Euro or industrial pallets.

How is a pallet truck maintained?

Regularly check: casters, hydraulics, forks, and brakes. For electric pallet trucks, also check the battery, control system, and safety features. An annual accident prevention inspection is recommended.

Can I rent pallet trucks?

Yes – many dealers and rental companies offer pallet trucks for rent. They're especially useful for short-term projects, seasonal needs, or as a replacement in case of breakdowns. Visit our category for more information. Storage technology .

Pallet trucks: types, applications & weight explained

Zusammenfassung

Not all pallet trucks are the same –Design, dead weight and load capacitydecide on the area of application.Standard hand pallet truckweigh around65 kgand usually carry up to2,500 kg, whileScissor lifts and high lift trucksweigh more, but also lift more ergonomically or higher. For uneven terrain, you need robustAll-terrain pallet truckwith deep-tread tires. If you want to drive electrically, you can choose acompact or full-fledged electric pallet truckThe selection depends heavily on theUnderground, the desiredLifting heightand theTransport routeaway.

Important:Always onLoad capacity, center of gravity, suitable wheels and regular maintenance– this is the only way to keep your business safe and efficient.

Pallet trucks are among the most widely used industrial trucks for internal transport. Whether in a warehouse, workshop, or outdoor use – almost nothing can be done without a pallet truck. However, not all pallet trucks are the same. Differences in design, weight, and function determine which type is suitable for which application. In this guide, you'll learn everything you need to know about pallet trucks: what types there are , what to consider when buying or using them, and how the various models differ in detail.

Why the pallet truck weight matters

The dead weight of a pallet truck affects not only its handling, but also its load-bearing capacity, maneuverability, and transport – especially when using ramps, loading trucks, or in mobile applications. Devices with additional technology such as scissor lifts or scales weigh more and require correspondingly more effort or more powerful drives .

Overview: Types of pallet trucks and their average weight

Type	Average weight	Load capacity	Description
Hand pallet truck (standard)	approx. 65 kg	approx. 2,000–2,500 kg	Compact classic for ground-level pallet transport on almost all surfaces.
Scissor lift truck	approx. 120 kg	approx. 1,000–1,500 kg	Ergonomically height adjustable up to 800 mm – also ideal as a mobile workstation.
Weighing pallet truck	approx. 110–115 kg	approx. 1,500–2,000 kg	With integrated scale for weighing and transport in one step – optionally with printer.
Electric pallet truck (compact)	from 85 kg	approx. 1,200–1,500 kg	Lightweight design like the “Agile” – electrically driven and lifted with minimal dead weight.
Electric pallet truck (standard)	approx. 200 kg	approx. 1,600–2,000 kg	Fully-fledged devices with battery, electric motor and control – ideal for medium distances.
High lift truck (manual/electric)	approx. 260–300 kg	approx. 1,000–1,600 kg	For lifting heights up to 3,000 mm – perfect for loading and unloading in shelving systems.
All-terrain pallet truck	approx. 220–240 kg	approx. 1,000–1,500 kg	Robust construction with coarse-tread wheels for unpaved surfaces such as gravel and grass.

Which pallet trucks are suitable for which surfaces?

Choosing the right pallet truck depends heavily on the location and surface . Here's an overview:

Forklift type	Suitable substrates	Typical areas of application
Hand pallet truck	Asphalt, concrete, industrial flooring, tiles	Warehouses, ramps, transporters, platforms
Weighing pallet truck	Industrial floors, tiles, loading ramps	Goods receipt, picking
Scissor lift truck	Smooth industrial floor	Assembly, packaging, workplaces
High lift truck	Concrete, asphalt, ramp (electric only)	Shelf operation, loading and unloading
All-terrain pallet truck	Gravel, meadow, cobblestones	Outdoor storage, construction site, exhibition stand construction

What components does a pallet truck consist of?

A pallet truck has a simple design – but that's precisely what makes it so robust and reliable. Here are the most important components you should know:

Pallet truck components parts exploded view

1. Drawbar with steering handle

Used for pulling, steering, and controlling. The integrated lever controls the hydraulics for lifting, lowering, and driving.

2. Drawbar mounting screw

Securely attaches the drawbar to the hydraulic block. Important for safe power transmission when steering and pumping.

3. Forks / Chassis

Solid steel construction for load transport. The two tines extend under the pallet. The hydraulic unit is located at the rear.

4. Hydraulic unit

The core of the lifting function: Through a pumping movement, it generates the necessary pressure to lift the load.

5. Steering wheels

Two wheels for steering the pallet truck. Usually with a rubber or PU coating for smooth handling on smooth surfaces.

6. Steering wheel fork

Connects the steering wheels to the frame and allows them to rotate.

7. Bearing bridge / support plate

Stabilizes the connection between the hydraulic unit and the fork frame. Important for even load distribution.

8. Push rod

Transfers the pumping force from the drawbar to the hydraulics. Without it, there is no lifting function.

9. Control rod

Connects the lowering mechanism to the valve control in the hydraulic unit.

10. Return spring

Ensures that levers and rods return to their original position after operation.

11. Coupling for valve control

Controls the “lift”, “neutral” or “lower” function via a lever.

12. Load rollers

Mounted under the tines – they carry the weight of the pallet and roll over the ground.

13. Reach fork with roller holder

Connects fork and load roller mechanism – crucial for lifting stability and freedom of movement.

Electric or specialized pallet trucks have additional components, such as:

Battery and charging unit (for electric pallet trucks)
Weighing unit (for pallet truck scales)
Scissor mechanism (for scissor lift trucks)

What you should pay attention to when using it

Check load capacity: Never overload – the maximum load capacity is clearly marked.
Pay attention to the center of gravity: Especially on ramps, the load distribution can shift dangerously.
Don't forget maintenance: Regular inspection is crucial for safety and longevity, especially with electric or hydraulic versions.
Choose suitable wheels: Polyurethane wheels are recommended for hard floors, while rubber or pneumatic tires are better for uneven surfaces.

Which hydraulic oil does your pallet truck need?

To ensure your pallet truck lifts and lowers reliably and runs smoothly over the long term, it needs the right hydraulic oil. In most cases, HLP 46 is used – a high-quality hydraulic fluid with good lubricating properties, reliable corrosion protection, and ideal viscosity for normal operating temperatures.

HLP 32 – VG 10 is suitable for more sensitive applications such as cold storage or deep-freeze storage areas . This oil remains fluid even at subzero temperatures and prevents loss of performance or damage caused by viscous hydraulic fluid. In the food industry, the use of food-safe specialty oil is mandatory – look for NSF-H1 certified lubricants.

A typical hand pallet truck requires approximately 500 to 600 ml of hydraulic oil . If lifting performance decreases, unusual noises occur, or the truck is used for extended periods, the oil level should be checked. Abrasion, leaks, and dirt can impair functionality. Therefore, check the oil annually—and if in doubt, change it sooner . This ensures that your truck remains efficient and safe at all times.

Conclusion: The right pallet truck saves time, energy and money

Pallet trucks aren't one-size-fits-all products – they must be tailored to your application. Considering the weight, design, and surface conditions not only ensures greater efficiency but also greater safety in operation. Whether you need a compact hand pallet truck or a professional all-terrain vehicle – at BIBERGER, we provide independent, targeted advice to ensure your transport runs smoothly.