Building a solar park – machines, planning and process at a glance

Summary

TheConstruction of a solar parkrequires much more than just setting up modules. Precise planning, experienced specialists andthe right machinesfor every project step – from theSite preparation and foundationfrom installation to maintenance. Only when machinery, terrain, and schedule are optimally coordinated can construction proceed efficiently, safely, and economically.

Anyone whoBuild or erect a solar parkwill benefit from modern technology such asGPS-controlled construction machinery,Telehandlers, off-roadWork platformsand sustainableelectrical appliancesThese reduce emissions, accelerate installation, and secure the long-term profitability of the system. With professional planning, trained personnel, and a strong rental partner likeBIBERGERThe solar park construction is carried out reliably – from the first ground movement to ongoing operation.

Building a solar farm is much more than just installing solar modules. Transforming a ground-based site into a high-performance facility requires precise planning, experienced teams—and, above all, the right machinery . These ensure that the site is prepared, the modules are safely installed, and long-term, reliable operation is guaranteed.

Why the right choice of machinery is crucial for solar park construction

Solar farm construction is a complex project in which the choice of machinery, schedule, and site are closely intertwined. The machinery must be suitable for the site size, subsoil, and installation method —otherwise, costs and risks increase. Using suitable equipment from the outset speeds up installation, increases safety, and minimizes downtime.

Official permits and environmental requirements

Before you begin building your solar farm , various permits are required. Depending on the location, regulations under the German Federal Building Code (BauGB) and the Federal Immission Control Act (BImSchG) apply. For large systems, an environmental impact assessment (EIA) is also mandatory.

Close coordination with municipalities, grid operators, and nature conservation authorities is crucial. Land-use and development plans often need to be adjusted, especially for agricultural or redeveloped land.

Site preparation – the basis for successful solar park construction

Whether you 're building a solar field or a PV park , it won't work without a stable foundation. The ground must be stable, level, and free of obstacles. This is where the first machines come into play:

• Bulldozers – for rough profiling and leveling of large areas
• Crawler or mobile excavator – for removing roots, remaining foundations or foreign objects

Practical tip: A geotechnical assessment is worthwhile, especially in soft soils. This ensures that foundations remain stable later.

Soil protection and difficult subsoils

When building a solar farm on moorland or sloped land, load-bearing capacity is often critical. Soil replacement, drainage, or soil stabilization ensure a secure foundation. Soil-based construction monitoring helps prevent settlement and compaction.

Laying foundations – stability for all weather conditions

The substructure of the modules is usually driven into the ground using pile-driven or screw foundations . Powerful machines support this:

• Hydraulic rams – for fast driving of steel piles
• Mini excavator with drilling system – ideal for screw foundations or difficult ground

Important: A stable foundation is crucial for the lifespan of your system – especially when exposed to wind loads and frost.

Module assembly – precise work in the solar park

Precision is key when building a solar farm . Modules, frames, and cables must be positioned securely and with millimeter precision. Choosing the right machinery makes all the difference:

• Telescopic forklift – for the transport and precise placement of modules
• All-terrain work platforms – for assembly work on uneven ground
• Cranes – for large or heavy module segments

Advantage: With suitable equipment, you reduce assembly times and significantly increase work safety.

Digitization and special machines

Modern solar field construction projects benefit from GPS-guided dozers and GNSS excavators . This allows for precise subsoil preparation. Drones deliver real-time survey data – ideal for large areas with complex topography.

Construction site logistics – efficient material flow at the PV park

Effective logistics are crucial if you want to build your own solar farm . Materials, modules, and inverters must be delivered to the site quickly and safely.

• Off-road forklifts – for robust transport even in wet and uneven conditions
• Telehandler – versatile with fork or shovel

Efficiency tip: Plan supply chains and material buffers in advance to avoid downtime and delays.

Sustainability and low-emission machines

More and more projects are relying on sustainable machinery for solar farm construction . Electric and hybrid excavators reduce CO₂ and noise – ideal for sensitive sites. Fully electric wheel loaders and compact machines also contribute to low-emission construction sites.

With energy management according to ISO 50001 and our own PV charging stations, the entire construction process can be made climate-friendly.

Personnel qualification and occupational safety

When constructing a solar farm , safety first applies. DGUV training, personal protective equipment (PPE), and regular instruction are mandatory. Only trained operators are permitted to operate construction machinery or work platforms.

Clear communication on the construction site and defined escape routes increase safety and avoid downtime.

Maintenance, care and automation

Even after commissioning, machine work remains important. Cleaning equipment, mulchers, and mowing systems keep modules clean and the area clear of vegetation. This is the only way to maintain consistently high performance.

Automated cleaning robots with GPS and lidar control increase efficiency. Modern IoT systems enable real-time monitoring of performance, temperature, and shading.

Economic efficiency and cost planning

Whether you 're building a solar field or a photovoltaic park , the choice of equipment directly impacts costs. Rental equipment is often more cost-effective because it's flexible and maintenance-free.

In your calculations, consider not only rent but also transportation, insurance, and operating costs . A precise ROI calculation helps you realistically estimate your return.

Conclusion: Machines make the difference

• Efficiency in construction and logistics
• Safety through trained teams and modern technology
• Sustainability through low-emission devices

With the right technology—whether it's a telehandler , work platform , or specialized equipment—you can build your solar farm safely, quickly, and cost-effectively. BIBERGER supports you with a comprehensive rental fleet for the construction of your solar farm —nationwide and ready for immediate use.

About the author

Benjamin Biberger

Managing Director

Benjamin is the founder and managing director of BIBERGER Arbeitsbühnen & Forklifts.

He is responsible for thecommercial and administrative areasof the company and, together with his team, ensures theOptimization of operational processesand theoptimal customer supportin their projects.

Through his many years of experience in the areas of organization andProject managementIt provides a stable foundation – in its own daily business, in sustainableFurther development of processesas well as in theCollaboration with partners and customers.