Restraint systems are mandatory when working at heights. They secure the operator in the platform and prevent them from leaning too far out or falling. The key factors are where the anchorage is, which standards apply, and the actual forces at work. Here you'll find all the relevant facts for working safely on mobile elevating work platforms.
Basics: Comparison of restraint and fall arrest systems
A fall restraint system ensures that the person remains within the safety zone of the work basket . It prevents a fall from occurring. A fall arrest system only engages when a fall occurs – at which point the harness, rope, and anchor point must absorb enormous forces.
The standards set clear requirements: Restraint systems must be attached to anchor points with a load-bearing capacity of at least 3 kN . According to DIN EN 795, fall arrest systems require 6 to 7.5 kN . The two systems must not be confused or interchanged.
Standards and regulations at a glance
DIN EN 280:2016-04 applies to aerial work platforms . It specifies fixed anchor points in the work basket with a minimum load capacity of 3 kN – exclusively for restraint systems. These anchor points are firmly integrated into the basket floor or structure and clearly marked. Attachment is permitted only here. Other components such as railings or control panels are not permitted as anchor points.
DIN EN 795 applies to fall arrest systems. Depending on the type (e.g., Class A for fixed anchor points), it specifies a load-bearing capacity of at least 6 kN to 7.5 kN. The German Industrial Safety Ordinance and the Personal Protective Equipment Use Ordinance supplement these requirements with risk assessment, training, and inspection requirements.
Anchor points and their load-bearing capacity
| System type | standard | Load capacity | use |
|---|---|---|---|
| restraint system | EN 280 | ≥ 3 kN | Prevents leaning out or falling out |
| Fall arrest system (classic) | EN 795 | ≥ 6 kN | Catches falls, high arresting forces |
| EN 795 Class A | EN 795 | ≥ 7.5 kN | Fixed anchor devices |
Manufacturer and model information of anchor points
| Manufacturer | Model | Type (EN 795) | Load capacity |
|---|---|---|---|
| Skylotec GmbH | Securant® Permanent Anchor | Type A | 12 kN static in all directions |
| RUD | X-Gounted® PSAgA Single Point | Type A | 12 kN static (4-fold safety factor) |
| McBULL® | Anchor point 3150 kg | – | 3.15 kN (Grade 8; for lifting processes) |
| Tractel grapple hoist | PA (single anchor point) | Type A | up to 12 kN (depending on series) |
| PSA-INOX-STAR | M12 L:18 mm / L:50 mm | Type A | 12 kN (stainless steel) |
| WS Group | ABS Lock III (concrete) | Type A | 22 kN static |
System components and application
A complete restraint system consists of a full body harness (EN 361), a lanyard (EN 354), and, if necessary, an energy absorber (EN 355). The lanyard must be a maximum of 1.80 m long to limit freedom of movement. Guided fall arresters according to EN 360 automatically adjust the rope length and reduce the whiplash effect. Helmets with chin straps (EN 12492) provide additional protection against head injuries.
Impact forces and whip effect
Extreme forces are exerted when arresting a fall. The maximum impact force can be calculated simply as follows:
F max = (m × g × h) / s + (m × g)
with:
- m = total mass (person + equipment) in kg
- g = acceleration due to gravity 9.81 m/s²
- h = drop height in m
- s = Stroking distance of the shock absorber in m
Example calculation
Example: m = 100 kg, s = 1.5 m, g = 9.81 m/s²
| Head h (m) | Fmax (N) |
|---|---|
| 1.0 | 1 635 N |
| 2.0 | 2 289 N |
| 3.0 | 2 943 N |
The values show that even at low fall heights, several kilonewtons are effective. Therefore, tested anchor points with a load capacity of at least 12 kN and a sufficiently long damping path are crucial for safety.
Practical example: Correct stop prevents accident
A mechanic was working on a 20-meter articulated work platform on the facade of a building. As the boom swung back, the cage struck a piping system, causing the operator to stumble. Thanks to his correctly worn restraint system – harness EN 361, lanyard EN 354, and anchor point in the cage (3 kN according to EN 280) – he remained safely in the platform. Without this restraint, he would have fallen approximately eight meters. This example demonstrates that even brief moments of inattention can have serious consequences – and how important correctly used personal protective equipment (PPE) is in everyday practice.

Anchorage points in the work platform's work basket are usually clearly marked. PPE may only be attached here: one person or one piece of PPE per anchorage point.

Duties, examinations and instruction
Employers are required to conduct a risk assessment and provide appropriate restraint systems. All fall protection PPE must be tested before use and inspected at least once a year by a qualified person. All employees operating mobile elevating work platforms must receive practical training at least once a year—including anchoring, rescue, and emergency lowering.
Conclusion
Restraint systems on work platforms save lives – provided they are properly selected, correctly installed, and regularly inspected. The anchor points in the work basket are permanently integrated and designed to withstand at least 3 kN. Fall arrest systems are subject to significantly higher values, up to 7.5 kN. What's crucial is a clear separation of the two systems, proper training, and the awareness that safety is not an add-on, but rather a part of daily work.






























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